50mm Length Face Milling Cutters Designed to Support Various Face and Shoulder Milling Operations 0.5kg to 5kg

Product Description:

Face milling cutters are essential tools in the machining industry, designed specifically for efficient and precise face milling operations. These cutters are widely used to achieve smooth, flat surfaces on a variety of materials, making them indispensable in manufacturing, automotive, aerospace, and general engineering applications. With diameters ranging from 25mm to 32mm, these face milling cutters provide versatility for different machining requirements, allowing operators to handle both small-scale and moderate projects with accuracy and ease.

One of the key features of these face milling cutters is their weight, which varies from 0.5kg to 5kg. This range offers a balance between maneuverability and stability, enabling the cutters to perform effectively under various cutting conditions. The lighter cutters are ideal for high-speed finishing tasks where precision and surface quality are paramount, while the heavier cutters lend themselves well to more robust roughing machining operations, where material removal rates need to be maximized without compromising tool life.

Face milling cutters come equipped with different cutting edge types to suit specific machining needs. They are available with either indexable or solid cutting edges. Indexable milling inserts offer the advantage of easy replacement, reducing downtime and increasing productivity. These inserts can be rotated or flipped to utilize multiple cutting edges, enhancing tool longevity and cost-efficiency. On the other hand, solid cutting edges provide superior rigidity and strength, which is beneficial for demanding finishing operations where the highest surface finish and dimensional accuracy are required.

The cutting performance of these face milling cutters is further enhanced by the high CBN (Cubic Boron Nitride) content in the milling inserts, ranging between 90% and 95%. CBN is renowned for its exceptional hardness and thermal stability, making it ideal for machining hardened steels and other difficult-to-cut materials. The high CBN content ensures that the milling inserts maintain their sharpness and wear resistance over extended periods, resulting in consistent cutting quality and prolonged tool life. This feature is particularly valuable in both finishing and roughing machining processes, where tool reliability directly impacts productivity and cost-effectiveness.

These face milling cutters are designed to accommodate a variety of processing types, including both finishing and roughing machining. Finishing machining focuses on achieving precise dimensions and superior surface finishes, while roughing machining prioritizes rapid material removal to prepare workpieces for subsequent detailed processing. The adaptability of these cutters to perform efficiently in both roles makes them highly versatile and valuable in diverse machining operations.

In summary, face milling cutters with diameters from 25mm to 32mm, weights between 0.5kg and 5kg, and options for indexable or solid cutting edges provide an excellent solution for various milling tasks. Their high CBN content milling inserts ensure durability and superior cutting performance, making them suitable for both finishing and roughing machining. Whether you are looking to achieve fine surface finishes or undertake heavy-duty material removal, these face milling cutters are designed to meet the demanding requirements of modern milling operations, ensuring efficiency, precision, and reliability in every cut.

Features:

• Product Name: Face Milling Cutters
• CBN Content: 90~95%
• Helix Angle: 15° to 45°
• Length: 50mm
• Compatible with CNC Milling Machines and Manual Milling Machines
• Supports Customization: OEM, ODM, OBM
• High-performance mills designed for precision and durability
• Indexable milling cutters for easy tool replacement and cost efficiency
• Advanced milling tools suitable for various machining applications

Technical Parameters:

Applications:

The Worldia Face Milling Cutters, featuring the BEHW PCD Tipped Milling Inserts, are designed for a wide range of application occasions and scenarios in the machining industry. These high-quality indexable milling cutters are ideal for both finishing and roughing machining processes, making them versatile tools for various manufacturing needs. With diameters ranging from 25mm to 32mm, these cutters are perfectly suited for precision work as well as heavy material removal, catering to different production requirements.

One of the primary application occasions for Worldia’s face milling cutters is in CNC milling machines and manual milling machines. Their compatibility with these machines ensures that they can be seamlessly integrated into existing production lines, enhancing efficiency and productivity. Whether it is for aerospace, automotive, or general engineering components, these indexable milling cutters provide reliable performance and consistent results.

The BEHW PCD tipped milling inserts are specially designed to withstand the demands of both flood coolant and dry cutting environments. This flexibility allows machinists to choose the most suitable cooling method based on the material being processed and the specific machining conditions. The ability to operate under dry cutting conditions also contributes to more environmentally friendly and cost-effective manufacturing processes.

With a supply ability of 20,000 units and a minimum order quantity of just 1, Worldia ensures that customers can access these premium milling inserts conveniently and timely. The products are securely packaged in blue boxes, guaranteeing safe delivery within 5 to 15 days. Weighing between 0.5kg to 5kg, these cutters are easy to handle and install, reducing downtime during tool changes.

Overall, Worldia’s face milling cutters with BEHW PCD tipped milling inserts are indispensable tools for industries requiring high precision and durability. Their application scenarios range from heavy-duty roughing to delicate finishing tasks, making them essential in workshops and production lines that demand top-tier indexable milling cutters and milling inserts for optimal machining performance.

Customization:

Worldia offers customized Face Milling Cutters featuring the BEHW PCD Tipped Milling Inserts, designed to meet diverse machining needs. Our indexable milling cutters are engineered for high performance in face and shoulder milling applications, ensuring precision and durability. With a minimum order quantity of 1, these milling tools come securely packaged in blue boxes for safe delivery.

Our milling inserts boast a cutting speed of up to 300 M/min and contain 90~95% CBN content, providing excellent wear resistance and extended tool life. The cutters measure 50mm in length and are compatible with both flood coolant and dry cutting conditions, making them versatile for various machining environments.

Worldia guarantees fast delivery within 5 to 15 days and maintains a supply ability of 20,000 units to support your production demands. Choose our customized milling tools for reliable, high-quality milling solutions tailored to your specific requirements.